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How to Pack 50+ Rolls of Film for a Long-Haul Expedition Without Bulk

by Jens Bols 0 comments
How to Pack 50+ Rolls of Film for a Long-Haul Expedition Without Bulk - OldCamsByJens

So, you are finally doing it. You bought the plane tickets, mapped out a route that took a month to plan, and now you are staring at a massive, intimidating mountain of 35mm film on your bedroom floor. Fifty rolls. Maybe more. When you calculate it out, fifty rolls is roughly 1,800 frames. For a two-month backpacking trip across Southeast Asia or a rugged road trip through Patagonia, that is barely a roll a day. It sounds perfectly reasonable in your head.

Then you try to put it in your backpack.

Suddenly, you realize that fifty cardboard film boxes take up as much space as three pairs of shoes. Your neatly organized travel setup goes out the window, and you are left wondering if you really need to bring extra socks. I have been there. My first big trip, I stubbornly tried to pack an entire brick of Portra 400 and a mess of Ilford HP5 in their original packaging because I liked how it looked. By day three, the boxes were crushed, my bag was overflowing, and I was deeply regretting my choices.

Packing bulk film for a long trip takes a specific strategy. You have to balance protecting your film from the elements, navigating grumpy airport security, and keeping the physical bulk down to an absolute minimum. Here is a step-by-step breakdown of how to pack endless rolls of film without losing your mind—or your backpack space.

Step One: The Great Unboxing

The golden rule of traveling with a massive amount of film is simple: ditch the cardboard. Brand-new boxes of film look great on a shelf, but they are your worst enemy in a travel bag. They trap dead empty air, their square corners make them impossible to pack efficiently, and they will inevitably get crushed anyway.

Take an hour before your trip and unbox every single roll. Throw the cardboard away. If you are shooting 120 medium format film, you can leave the foil wrappers sealed until you need them, as those wrappers protect the film from humidity and light. If you are shooting 35mm, you will be left holding fifty plastic canisters.

Now comes a controversial decision: do you keep the plastic tubs? A lot of photographers will tell you to ditch the plastic tubs entirely to save even more space. Personally, I strongly advise against this if you are doing long-haul, rugged travel. Those little plastic canisters are completely watertight and dustproof. If you get caught in a monsoon in Thailand or find yourself in a sandstorm in the desert, those cheap little plastic tubs will save your film. Keep them.

Step Two: The Heavy-Duty Ziploc Method

Forget the expensive, rigid plastic film travel cases. If you want to carry fifty rolls, hard cases are going to weigh you down and dictate how you pack your bag. You want something flexible that molds to the remaining space in your backpack.

Your best friend is the heavy-duty freezer bag. Specifically, you want to invest in high-quality, thick, transparent freezer bags that have a reliable double-seal zipper. Buy a box of them. Why clear plastic bags? Two reasons: compression and airport security.

When you dump twenty-five rolls of film into a heavy-duty freezer bag, you can squeeze all the excess air out before zipping it shut. It creates a tightly packed, moldable brick of film that you can shove into the bottom corner of your bag or wedge between clothes. It takes up a fraction of the space of hard cases.

Step Three: Navigating Airports and X-Rays

This is where the clear Ziploc bags really save the day. If you pass fifty rolls of film through the airport hand luggage scanner, it looks like an incredibly dense, suspicious block of organic material. Airport security will almost definitely pull your bag aside.

More importantly, you do not want your film going through modern airport security scanners. The newer CT scanners—the ones that look like massive MRI machines for luggage and allow you to leave your laptop in your bag—will completely fry your unexposed and exposed film in a single pass. The older standard X-ray machines are generally safe for film under ISO 800, but why risk it? If you are traveling through multiple airports, the cumulative exposure to X-rays will degrade your film and introduce weird color shifts and fogging.

Because your film is already out of the cardboard boxes and sitting in clear plastic bags, asking for a hand-check is incredibly straightforward. When you get to the conveyor belt, take the clear bags out, hold them up, smile politely, and say, "Hand check for camera film, please." Security agents can easily look through the clear bag, see exactly what it is, and swab the outside of the bag without having to open fifty individual cardboard boxes. It speeds up the process significantly and keeps the agents happy.

Step Four: The Fresh vs. Exposed System

When you are casually shooting around your hometown, keeping track of your film is easy. When you have fifty rolls tumbling around in your backpack over the course of an eight-week expedition, it is painfully easy to lose track of what you have shot and what is fresh.

The absolute worst feeling in the world is accidentally double-exposing a roll of film from a major milestone of your trip because you mixed it up with a fresh roll. You need a bulletproof system.

I divide my film into two separate Ziploc bags. One is labeled "FRESH" in sharpie, and the other is labeled "EXPOSED." Simple enough, but you need a physical fail-safe too.

Every time you finish a roll of 35mm film, make sure the automatic or manual rewind pulls the film leader entirely backward into the canister. If your camera leaves the leader out, manually fold the tip of the film leader in half and crease it hard before putting it in the "EXPOSED" bag. This way, even if an exposed roll somehow finds its way into your fresh bag, you will feel the folded leader in the dark or see it instantly when loading your camera, saving you from a heartbreaking double exposure.

Step Five: Fighting Heat and Humidity

Film is organic, and it degrades when exposed to extreme heat and moisture. If you are doing a long-haul trip through a hot country, you can't exactly carry around a mini-fridge. But you can protect your stash.

First, pick up a handful of silica gel packets. You probably have some sitting in shoeboxes in your closet. Toss two or three of these packets into your Ziploc bags of film. They will absorb any ambient moisture and prevent humidity from wrecking the emulsion, which is especially important once a roll has been exposed.

Second, pack your film in the dead center of your backpack. The clothing surrounding the film acts as excellent insulation. It slows down sudden temperature changes. Never leave your bag of exposed film sitting in the top pocket of your bag while trekking under the midday sun, and don't leave it on the dashboard of a hot rental car.

Equipping Yourself for the Journey

If you have committed to lugging fifty rolls of film across the globe, you owe it to yourself to make sure your actual camera gear is up to the task. There is nothing worse than carrying weeks' worth of film only to have your sole camera body jam on day two, or dealing with neck pain for six weeks because you skimped on your carrying setup.

Before an expedition, I always make sure I have a comfortable way to carry my camera every single day, and a reliable secondary camera just in case. If you want to refine your travel setup, I highly recommend checking out some dependable gear. You can search for a solid point and shoot to keep as a rugged backup in your jacket pocket, or save your shoulders by finding a well-padded camera strap. Having gear that doesn't fight against you makes the travel experience infinitely more enjoyable. If you need a complete carrying solution, grabbing a dedicated camera bag that fits comfortably inside your larger hiking backpack is an absolute lifesaver.

Traveling with bulk film is definitely an extra chore, but when you look back at exactly how a place felt through the distinct, chemical magic of analog photography, lugging those little plastic canisters across continents feels entirely worth it. Stay organized, be nice to airport security, and shoot everything.

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